I: Machine description This machine uses boxes and bags to fill products. Boxes and bags are provided at the entrance of the machine. At the exit, the boxes are filled with bagged products and re-closed. Carton packing system forms part of the production line II: Main functions of the machine 1. Bag conveyor: continuously check the condition of each bag, the unqualified bags will be rejected. 2. Case conveyor: prepare the cases and put them to fill the bagged products. 3. Case filler: fill each case with a certain amount of bags. 4. Finish: close the filled boxes and seal them. III: Machine requirements Performance Output 140 bags/min Controller time cycle <10ms Digital input/output: min. 80, max. 220 Analog input/output: min. 15, max. 30 Min. 2 gears, max. 5 speed gears transmission; 1-stop servo drive (high performance); min. 3-stop, max. 7-stop starter motor Installation Capable of being integrated into a production line Limitations Can be further developed based on core design IV: Best solution 1 - Protection circuit breaker Multi 9 2-Switching state power supply Phaseo 3-PLC Modicon M340... 4-Ethernet Switches 499 NEH 5-Display Magelis XBT GT... 6-Emergency Stop Button Harmony XALK... 7-DC Starter Motor TeSys U 8-Servo Drive Lexium05/BSH motors 9-Separation switch Vario... 10-Circuit breakers TeSys GV2... 11-Contactors TeSys D... 12-Variable speed drive regulator Altivar ATV71... 13-Housing... ACM (IP 55) and ACP (IP 66) 14-Optical limit switches and proximity sensors Osiswitch, Osiris, Osiprox V: Main advantages of the program Optimal Configuration Open plan for small size PLC with built-in communication ports for CANopen and Ethernet in the central processor Web-enabled Ethernet, system and Ethernet network communication project design productivity Use of Unity Pro to design application functions and combine them for easy machine adaptation Easy operation Plug-and-play motion scenarios within Unity Pro using Motion Tree Manager and MotionBlock Functions Simplified maintenance Enables centralized diagnosis of the entire configuration within the PLC by displaying it on the Magelis XBT GT Faulty device replacement function, including the ability to replace components on CANopen Easy maintenance Access to Ftp and built-in web server for remote maintenance after process data is stored in the programmable controller